Engineering services
Re-engineering of Rotating Equipment
Through re-engineering, Eureka verifies and reproduces documentation for existing equipment and components. This enables faster delivery of spare parts at reduced costs. Re-engineering is also valuable for repairs and upgrades, ensuring continued reliability and performance.
Key Aspects:
- Accurate Documentation – Verifies and reproduces existing equipment and part specifications
- Faster Spare Part Delivery – Reduces lead times for replacements
- Cost Savings – Lowering of expenses by optimizing part production
- Supports Repairs & Upgrades – Provides a foundation for extending equipment life and improving performance
- Minimizes Downtime – Ensures efficient spare parts handling
3D/Additive Manufacturing
At Eureka, we use additive manufacturing to improve efficiency, reduce costs, and speed up delivery compared to traditional methods. This advanced technology enables the production of complex parts for both manufacturing and maintenance..
A key benefit is the ability to produce optimized components for pump re-rating, such as impellers and internal parts, helping customers adapt to new operating conditions without full replacements.
Our qualified process complies with DNV and NORSOK M-630 standards, allowing us to produce super duplex impellers up to 450mm with precision and reliability.
Key Aspects:
- Faster Production & Delivery – Reduce lead times with rapid prototyping and on-demand manufacturing
- Cost-Effective & Sustainable – Minimizes waste compared to traditional methods
- High-Performance, Custom Parts – Create complex, optimized designs with superior durability
- Certified Quality & Reliability – Meet strict DNV and NORSOK M-630 standards for critical components
- Optimized Maintenance & Repairs – Enable reverse engineering and quick replacement of discontinued or hard-to-source parts
Cyber Security
Eureka delivers control systems in accordance with IEC 62443 cybersecurity standards. We offer service agreements for ongoing cybersecurity maintenance, including proactive firmware and patch updates.
As equipment ages, some automation components become obsolete. Eureka has extensive experience with replacement equipment, offering site-specific work packages and pre-tested solutions to minimize downtime.
Key Aspects:
- IEC62443 Compliance – Control systems adhere to industry cyber security standards
- Proactive Security Maintenance – Continuous firmware updates and patch management
- Seamless Upgrades – Secure replacements for outdated equipment with minimal downtime
Control System Upgrades
Making informed decisions early on is key to performance, risk reduction, and cost efficiency. Eureka’s early-phase studies help operators and engineering firms refine configurations and select the best equipment before full-scale investment.
Eureka has performed multiple control system upgrades ensuring prolonged lifetime and compliance to new regulatory requirements for existing machinery.
Key Aspects:
- Compliance & Reliability – Upgrades ensure regulatory compliance and extend equipment life
- Improved Safety & Efficiency – New control features enhance operations and security
- Seamless Integration – Modernization with minimal disruption and cost
Early Phase Studies
Making the right decisions early is key to optimizing performance, reducing risk, and ensuring cost-effective investments. Eureka’s early-phase studies provide valuable input for operators and engineering companies, helping to refine equipment configurations and select the best products before committing to full-scale development.
By conducting technical evaluations, regulatory compliance checks, and cost analyses, we ensure that pump systems and related equipment are optimized for long-term efficiency and reliability. These studies lay the foundation for maintenance strategies, system upgrades, and new installations, helping our customers make informed, data-driven decisions that maximize value.
Examples of Early Phase Studies include:
- Pump & Equipment Re-Rating – Assessing capacity, pressure, and temperature changes to improve efficiency without full replacements
- System Configuration & Performance Optimization – Evaluating pump in conjunction with the associated process system to ensure optimal process and energy efficiency
- Technical Feasibility & Computational Simulations (CFD & FEA) – Testing material selection, corrosion resistance, and durability while optimizing designs through advanced simulations
- Lifecycle Cost Analysis & Regulatory Compliance – Analyzing long-term costs and sustainability while ensuring compliance with NORSOK, API, and ISO standards
- 3D Scanning & Reverse Engineering – Digitally reconstructing legacy components to enable upgrades, repairs, and replacement, extending equipment life
- Control System Upgrades & Smart Automation – Identifying opportunities for automation, remote monitoring, and predictive maintenance to enhance system reliability