Turnkey Containerized Generator Set
Eureka offers highly reliable generator systems that can be customized to meet client specifications. These systems are designed to comply with the latest Class regulations, including IMO, SOLAS, NFPA 20 (for firewater duty), NFPA 110, and/or IMO Tier III or EPA Tier 4 emission requirements.
Each system is delivered as a complete, turnkey, containerized generator suitable for single-lift installation. It is designed to provide fully independent operation with all required auxiliary equipment. The system can be delivered in all types of enclosure materials with required fire protection and sound attenuation, based on Customers' needs. Full-width walkways and certified lifting beams allow for planned maintenance throughout the asset’s lifetime. Access doors and removable hatches for easy installation and maintenance are available, all designed to meet applicable HSE regulations.
The generator sets can be designed for a wide range of applications, including:
- Firewater Power – A dedicated power source that supplies electricity to the firewater pump (submerged or dry mounted) in the event of a signal to start. It ensures continuous operation for its designed hours of operation without the support of external systems on offshore platforms, rigs, and floating units.
- Essential Power – A dedicated power source that supplies electricity to critical systems in the event of main power failure or during maintenance campaigns. It ensures operational continuity and safety on offshore platforms, rigs, and floating units.
- Auxiliary Power – Provides reliable temporary power during maintenance and service operations.
- Black Start – Delivers the initial power required to restore critical systems after a total blackout.
- Emergency Power – Automatically activates in the event of a main power failure, ensuring the operation of emergency safety and survival systems on offshore platforms, rigs, and FPSOs.
Main Features & Benefits
- Self-contained system customized to meet client specifications and designed to the latest Class regulations, IMO, SOLAS, NFPA 110, and emission requirements.
- Skid-mounted or containerized in an A60/H60 enclosure.
- Full string test prior to delivery.
- Designed for safe or hazardous areas.
- Designed for easy service access.
- Delivered complete with necessary instrumentation and control system, either as an independent package or fully integrated into the SAS system.
- Tailored for wind and renewable energy sectors.
- Meets IMO, SOLAS, and NFPA 110 standards.
- Custom-built for project-specific needs.
- Fully tested and certified before delivery.
- Reliable in extreme offshore and industrial environments.
- Seamless integration with facility power systems.
Description
The engine starting system can be electric (24VDC), pneumatic, or hydraulic.
A jacket water heater and circulation pump keep the diesel engine warm during standstill to ensure easy start-up. Additionally, an electric lubrication pump operates before each test starts and after every normal stop to reduce wear and tear on the engine.
A fuel tank enables the generator set to operate for 12, 18, or 24 hours. A local control panel (LCP) monitors and controls the entire system. The LCP is complete with all necessary instrumentation and control systems, provided either as an independent package or fully integrated into the SAS system. A user-friendly touch panel is mounted on the front of the LCP for local operation and monitoring.
The generator set is a self-contained system, customized to meet client specifications and designed to the latest Class regulations, including IMO, SOLAS, NFPA 110, and applicable emission requirements. It undergoes a full load test before delivery.
Cooling of the engine can be either air-to-water or water-to-water.
Diesel Engine
Diesel engines used in Eureka systems are designed to operate in offshore/marine environments. Each engine is skid-mounted and coupled with the driven unit. For every project, engines are selected to meet the specified power requirements of the driven unit, whether a generator or a direct-driven pump.
Generator
The generators used are 3-phase asynchronous types, designed for offshore/marine environments and compliant with IEC 60034. Eureka delivers generators in a wide range of power outputs, each tailored per project to suit the driver and application. Any voltage can be supplied. The generator relies on external cooling, typically achieved by using seawater—either directly to a titanium cooler inside the generator or indirectly via a plate heat exchanger with a closed-loop water/glycol system.
Control Panel
Control panels for the diesel-driven system include all components and functions required for self-contained operation, monitoring, and protection. Key components typically housed in the cabinet include:
- Batteries (to power the control panel in case of installation power loss)
- Battery chargers
- Generator protection equipment (if included in the package)
- Synchronizing equipment
- A touch panel for local operation and monitoring
- A PLC (programmable logic controller)
The PLC make can be customized from Eureka’s standard to match the SAS system of the installation. Cabinets are IP55 as standard.
Diesel Tank
Diesel day tanks are custom-designed for each project and can be tailored for individual engines if space constraints or room/container layouts require it.
Room Cooler
To remove excess heat from the container or equipment room, Eureka can supply room coolers. These are mandatory for self-contained systems. Room coolers typically consist of a seawater-cooled circuit and electrically driven fans to move air through the cooler. Optionally, hydraulically driven fans may be supplied.
Exhaust Cooling
When there is a requirement to limit exhaust gas temperature, Eureka can provide exhaust coolers. The exhaust gas from a diesel engine typically ranges from 400–450°C; the exhaust cooler reduces this to below 200°C. The cooling circuit is usually a closed-loop water/glycol system with an electrically driven circulation pump powered by the generator.
Eureka’s exhaust cooler has its own proprietary design and is built to meet offshore standards for welding, materials, surface treatment, and documentation. It includes separate connection points for differential pressure and temperature transmitters. Instruments can be supplied as optional components.